Steam & Air Sterilizer (Autoclave)
APSR-1200
ECMC plant assures sterilization in conformity with good manufacturing practices for LVPs, SVP, etc. and in accordance with cGMP issued by FDA. In short, excellent engineering coupled with efficient manufacturing.
The Autoclave has a central control panel, which houses the programmable HMI, signal conditioning units, safety circuits and emergency switch. The Autoclave is controlled at all time by HMI. Which contains the operation automatic touchscreen, manual, trend graph, parameter, dynamic and password, etc.
Applications
- Production of rubber stoppers, glass bottles, aluminum caps, clothes, barrels, waste, and feed.
- Applied to machinery, filling, stainless steel accessories, sterilization packaging clothes, filters, and filter elements.
- Generating final sterilization, PVC, PP plastic bottles, vials, ampoules, non-infusion, and soft bags.
Specification
- The panel is controlled by LCD touchscreens.
- Program flow: It adopts HMI control, simple operation, and provides three kinds of disinfection programs or specifications that required by customers.
- Simple and safe operation: The automatic program provides complete and safe control to ensure a safe operating state.
- Continuously monitoring and recording by the temperature recorder during sterilization process.
- The machine structure is all made by stainless steel SS304, 316, 316L, which completely meets the requirements of cGMP.
- The door of the equipment is sealed with silicone. There is no concern about steam leakage due to the doors can be closed tightly.
- In the multiple sterilization process, vacuum, temperature, pressure and time can be set freely and be specified various process according to customers' requirements.
- The automatic temperature controller adopts P.I.D. automatic calculation, and displays the actual temperature value by LED at the same time.
- The door is equipped with an interlocking device to avoid pollution that caused by different levels of air.
- The six-point multi-function recorder device can completely record the temperature distribution and pressure status at each point during sterilization. (Optional: 12-point temperature recorder can be purchased according to the equipment's size).
- Steam Heating inside the jacket, and keeping temperature steady for vacuum drying.
- The vacuum breaker is equipped with a 0.2 µ M absolute filter device, which can prevent the sterilized products from being contaminated, and directly sterilize through the steam pipeline at the same time.
- Single-door or Double-door through-type designs are both available.
- Equipped with a temperature confirmation hole, which enables QA to measure the F0 value of no-load heat distribution and full-load heat penetration in the autoclave. It can also be connected with computer for monitoring (RS232).
Standard Model (APSR, APWR, APST, EOG) | Capacity (Liter) | Steam Consumption (kg/Hr) | Interior Size (W x H x D) (m/m) | External Size (W x H x D) (m/m) | ||||
---|---|---|---|---|---|---|---|---|
W | H | D | W | H | D | |||
200 | 200 | 55 | 500 | 500 | 800 | 1200 | 2000 | 1100 |
360 | 360 | 60 | 600 | 600 | 1000 | 1350 | 2100 | 1300 |
480 | 480 | 100 | 600 | 800 | 1000 | 2000 | 2150 | 1300 |
600 | 600 | 120 | 600 | 1000 | 1000 | 2000 | 2150 | 1300 |
1000 | 1000 | 150 | 800 | 1000 | 1250 | 2800 | 2300 | 1550 |
1200 | 1200 | 150 | 1000 | 1000 | 1200 | 3100 | 2300 | 1500 |
1500 | 1500 | 160 | 1000 | 1000 | 1500 | 3100 | 2300 | 1500 |
1800 | 1800 | 160 | 1000 | 1200 | 1500 | 3100 | 2500 | 1800 |
2160 | 2160 | 200 | 1200 | 1200 | 1500 | 3300 | 2500 | 1800 |
5400 | 5400 | 250 | 1200 | 1500 | 3000 | 3300 | 2800 | 3300 |
※ We can accept customer specify specification.
- ECMC (E Chung) sterilizer control system are in compliance with current GAMP standards.
- Software programs by ECMC (E Chung) company's own research and development, and through validation.
- PLC can be used Mitsubishi, Omron, Siemens, etc.
- HMI: Human Machine Interface Pro-Face.
- Chamber leaking test program.
- The panel uses LCD touch screen control.
- Program flow: Use HMI control, provide sterilization programs or by customer specifications.
- Simple & Safe operation: The automatic programs provide with complete and safety control to ensure safe operating condition.
- Temperature recorder for continuous monitoring and recording of the sterilization process.
- Option RS232 or USB, CF CARD can connect with computer direct to calculate F0 value.
- Comply with European Regulatory Standards EN 285, EN 554, and HTM 2010.
- Operator password to set.
- Graphical control interface.
- In accordance with FDA 21 CFR PART 11.
Process
Steam-air Mixture methods
Validation document
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Details
Steam & Air Sterilizer (Autoclave) - Steam & Air Sterilizer (Autoclave) | Taiwan-Based Pharmaceutical & Biotech Manufacturing Equipment Manufacturer | E CHUNG MACHINERY CO.
Located in Taiwan since 1975, ECMC (E CHUNG MACHINERY CO.) has been a pharmaceutical and biotech processing equipment manufacturer. Main products, including Steam & Air Sterilizer (Autoclave), autoclaves, WFI, water systems, pure steam generators, superheat water sterilizers, vial washing machines, tunnel sterilizers, and, in particular, hot air and steam sterilizers.
ECMC (E CHUNG) company is a professionl experienced manufacturer in the pharmaceutical sterilization industry more than 48 years so that our customers located worldwide. Sterilization machines are manufactured in line with current international standards (EU standards, US standards, GMP and GAMP, etc.).
ECMC (E CHUNG) has been providing customers high-quality cGMP pharmaceutical and biotech processing equipment, both with advanced technology and 48 years of experience, ECMC (E CHUNG) ensures each customer's demands are met.