Steam Sterilizer (Autoclave)

APSR-01

The Autoclave Steam Sterilizer has a touch panel with Human Machine Interface (HMI), signal conditioning units, safety circuits and emergency switch. The Autoclave Steam Sterilizer is controlled at all time by the HMI. Which contains the operation automatic screen, manual, trend graph, parameter, dynamic and password, etc.

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In order to destroy the uniqueness of microbes and bacteria, the Autoclave Steam Sterilizer is designed to withstand high-pressure steam and temperature, and use pure steam as the heating medium.
When the sterilization temperature is 121℃, the acceptable range of no-load and full-load's temperature and heat distribution is within plus or minus 0.5℃.

Features

The panel use LCD touch screen control.
Program Flow: PLC control. Easy operation. Providing three sterilization programs or customize specifications as customers' requirements.
Simple & Safe operation: The automatic program provides complete and safe control to ensure safe operating condition.
Temperature recorder for continuous monitoring and recording the sterilization process.
Vacuum filter: online SIP sterilization, completed test report, heating and drying for the filter shell to prevent the filter from clogging and moist bacteria.
The pure steam inlet can be used for condensation sampling, online inspection, dryness or steam quality test.
The inner carcass and interlayer pressure can reach 3.5 bar.
The heat distribution of inner carcass can reach temperature within ± 0.5°C.
Check the temperature of the holes, all the holes can drain water completely.
The inner carcass is a special design so that all water can be completely drained.
Inner carcass vacuum leak test, heat penetration test, steam quality test.
Can be connected to an external computer to calculate the Fo value automatically.
Can implement complete FAT, SAT, DQ, IQ, OQ, PQ with the owner together.
During the warranty period, technicians will come to your factory for free service.
Human-machine has 4-level control authority management and records.
Comply with EN285、HTM2010、PDA TR1、UPS, etc.

Applications

Pharmaceutical / Hospital / Laboratory / Food / Biotech Industries.
For rubber stopper, glass bottle, metal bottle, aluminum cap, tank, waste.
For machine, filling & stainless steel fittings, clothes, sterilization clothes, filter, and filter element.
For terminal sterilization, PVC, PP Plastic bottle, vials, ampoule, non-infusion, and soft bag.
For ampoule sterilization and leaking test.
For animal feed and animal caglensese.
For equipment and system components.
For tool, instrument.
For contact lenses.
For wrapped or unwrapped material sterilization.
For material sterilization, such as membrance container, PVC or PP, etc.

Specification

Sterilization chamber in SUS 316, SUS 316l and SUS 316Ti stainless steel.
Piping and valves directly connected with chamber in stainless steel.
Chamber piping all valves and fittings are sanitary class.
Insulation by Glass wool.
Automatic temperature controller.
Automatic temp. Recorder - 6 points or 12 points.
Sealed Door Packing: Use heat-resistant silicon rubber material ring packing.
Absolute air vent filter for prevention of sterilized product contamination.
One door or pass through type double doors.
Single wall (cylindrical chamber) or double walls (parallelepiped chamber) body.
All control and safety components are adapted to the higher temperature and pressure.
Option: RS 232 Interface is for connecting to an external computer.

Standard Model (APSR, ASWR, APST, EOG)	Capacity (Liter)	Steam Consumption (kg/Hr)	Chamber Dimension (W x H x D) (m/m)			External Dimension (W x H x D) (m/m)
Standard Model (APSR, ASWR, APST, EOG)	Capacity (Liter)	Steam Consumption (kg/Hr)	W	H	D	W	H	D
200	200	55	500	500	800	1200	2000	1100
360	360	60	600	600	1000	1350	2100	1300
480	480	100	600	800	1000	2000	2150	1300
600	600	120	600	1000	1000	2000	2150	1300
1000	1000	150	800	1000	1250	2800	2300	1550
1200	1200	150	1000	1000	1200	3100	2300	1500
1500	1500	160	1000	1000	1500	3100	2300	1500
1800	1800	160	1000	1200	1500	3100	2500	1800
2160	2160	200	1200	1200	1500	3300	2500	1800
5400	5400	250	1200	1500	3000	3300	2800	3300

※ We can accept customer specify specification.

Equipment Arrangement

The Autoclave has a central control panel, which houses the programmable logic controller (PLC), signal conditioning units, safety circuits and emergency switch. The Autoclave is controlled at all time by the PLC. Which contains the operation automatic screen, manual, trend graph, parameter, dynamic and password etc, screen.

Construction & Structure

Sterilization chamber in SUS 316, SUS 316L and SUS 316Ti stainless steel.
Piping and valves directly connected with chamber is stainless steel.
Chamber piping all valves and fitting are sanitary class.
Insulation by Glass wool.
Automatic temperature controller.
Automatic temp. Recorder-6 points or 12 points.
Sealed door packing: Use heat-resistant silicon rubber material ring packing.
Absolute air vent filter for prevention of sterilized product contamination.
One door or pass through type double doors.
Single wall (cylindrical chamber) or double walls (parallelepiped chamber) body.
All control and safety components are adapted to the higher temperature and pressure.
Option: RS 232 Interface for connection to an external computer.

Our plant assure sterilization in conformity with good manufacturing practices for LVPs, SVP, etc. and in accordance with cGMP issued by FDA. In short, excellent engineering coupled with efficient manufacturing.

Performance

Special thanks to the following Pharmaceutical and Biotechnology factories for purchasing our equipment to build biotech pharmaceutical factory that meets PIC/S GMP international standards.