Superheated Water Sterilizer (Autoclave)

APWR-01

Autoclave Superheated Water Sterilizer is a highly efficient sterilization process for airtight containers.

The hot water circulates using sanitary mercury and passes through the heat exchanger. The heat exchanger uses industrial steam and cooling water.

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Circulating mercury of this autoclave is designed with a high-efficiency circulation effect, and the temperature rises consistently during heating. The temperature of the autoclave is ideally distributed during the sterilization period. The heat exchanger conforms to the US FDA double tube plate design or adopts plate heat exchanger.

Our plant assure sterilization in conformity with good manufacturing practices for LVPs, SVP etc. and in accordance with the cGMP issued by FDA. In short, excellent engineering coupled with efficient manufacturing.

The process water is circulated through sanitary pumps via heat exchanger, industrial steam or cooling water is admitted to the external heat exchanger.
Circulation Pump is designed for high circulation performance, temperature rise averagely during heating and optimal temperature distribution during sterilization.
In order to comply with FDA standards, external heat exchanger is using double-tube sheet heat exchanger or plate heat exchanger.

Features

The panel of the autoclave use HMI touch screen control.
Program Flow: HMI control. Easy operation. Providing three sterilization programs or customized specifications as requirements.
Simple & Safe operation: The automatic program provides complete and safe control to ensure safe operating condition. Also, temperature recorder is continuously monitoring and recording the sterilization process.

Applications

For medical equipment, syringes, sterile clothing.
For instrument, solution, clothes, rubber, wrapped or unwrapped material sterilization.
For the membrane container, PE、PVC or PP materials sterilization.
For ampoule & vial bottles, glass bottle sterilization.

Specification

Sterilization chamber in SUS 316, SUS 316l and SUS 316Ti stainless steel.
Piping and valves directly connected with chamber in stainless steel.
Chamber piping all valves and fittings are sanitary class.
Insulation by Glass wool.
Automatic temperature controller.
Automatic temp. Recorder - 6 points or 12 points.
Sealed Door Packing: Use heat-resistant silicon rubber material ring packing.
Absolute air vent filter for prevention of sterilized product contamination.
One door or pass through type double doors.
Single wall (cylindrical chamber) or double walls (parallelepiped chamber) body.
All control and safety components are adapted to the higher temperature and pressure.

Specification

Standard Model (APSR,APWR,APST,EOG)	Capacity(Liter)	Steam Consumption (Kg/Hr)	Chamber Dimension (m/m)			External Dimensio (m/m)
Standard Model (APSR,APWR,APST,EOG)	Capacity(Liter)	Steam Consumption (Kg/Hr)	W	H	D	W	H	D
200	200	55	500	500	800	1200	2000	1100
360	360	60	600	600	1000	1350	2100	1300
480	480	100	600	800	1000	2000	2150	1300
600	600	120	600	1000	1000	2000	2150	1300
1000	1000	150	800	1000	1250	2800	2300	1550
1200	1200	150	1000	1000	1200	3100	2300	1500
1500	1500	160	1000	1000	1500	3100	2300	1500
1800	1800	160	1000	1200	1500	3100	2500	1800
2160	2160	200	1200	1200	1500	3300	2500	1800
5400	5400	250	1200	1500	3000	3300	2800	3300

※ We can accept customer specify specification.

Construction & Structure

Safe construction: The chamber is designed and fabricated by the high engineering technique and under the
supervision of the government agencies.
Sealed door packing: Using silicon rubber material ring packing.
Program flow: Using HMI control, for easy of operation and provide three sterilization programs or by customer specifications.
Simple & safe operation: The automatic programs provide with complete and safety control to ensure safe operating condition.
One door or pass through type double doors.
Single wall or double walls with a steam jacket.
Temperature recorder for continuous checking of the sterilization process. (6 points)
Finely filteret chamber steam.
Air vent completed with absolute air filter for prevention of contamination of sterilized material.
The panel uses LCD touch screen control.
Option RS232 can connect with computer direct to calculate F0.
Ensure the autoclave completely corresponds with cGMP regulation and offers IQ & OQ documents.

Processing Map

Standard Model (APSR, APWR, APST, EOG)	Capacity (Liter)	Steam Consumption (kg/Hr)	Chamber Dimension (W x H x D) (m/m)			External Dimension (W x H x D) (m/m)
Standard Model (APSR, APWR, APST, EOG)	Capacity (Liter)	Steam Consumption (kg/Hr)	W	H	D	W	H	D
200	200	55	500	500	800	1200	2000	1100
360	360	60	600	600	1000	1350	2100	1300
480	480	100	600	800	1000	2000	2150	1300
600	600	120	600	1000	1000	2000	2150	1300
1000	1000	150	800	1000	1250	2800	2300	1550
1200	1200	150	1000	1000	1200	3100	2300	1500
1500	1500	160	1000	1000	1500	3100	2300	1500
1800	1800	160	1000	1200	1500	3100	2500	1800
2160	2160	200	1200	1200	1500	3300	2500	1800
5400	5400	250	1200	1500	3000	3300	2800	3300